High-performance coil heaters are characterized primarily by their low intrinsic mass at a very large power density and low space requirements.
Pipe cartridges are used to heat:
- Hot runner nozzles with and without heat distribution
- Hot Runner Distribution Bar
- Welding beams and sealing heads of packaging machines
- Nozzles in the plastics and foundry industry
- Plate heating and mould heating in mechanical engineering
- Air heaters for Vernietvorrichtungen or biomass ignitions
General Specification:
- Dimensions of the heaters from Ø 1.3 mm to Ø 8.6 mm
- Round, square and rectangular shapes
- Temperature-tight to a maximum of 750 °c on the cartridge sheath
- temperature in the connection range max. 260 C °
- With integrated temperature sensor type K/J or Mitgewendeltem jacket thermocouple
- High voltage fixed up to 800 V (1250 v)
- Reflection tube or tensioning strap also for large diameters
- Suitable for inserting in plates and shapes
- Total length heated stretched max 3000 mm
- Connection variants with protective conductor, glass silk insulated protective hose, metal link HOSE, Drahthohlgeflechtschlauch
- Heaters can be inserted into supplied plates with functional testing. The appropriate Nutprofil is available on request.
Coiled version
Stretched version
Specification:
- Spiral tube cartridge with rectangular [2.2 x 4, 2mm] cross section
- Coat Material: Stainless steel
- heating element-Jacket temperature: max. 750 °c connection voltage: max. 250VAC, Standard 230vac
- Performance tolerance (cold): ± 10% (smaller on request)
- High-voltage strength (cold): ≥ 800V-AC
- Insulation Resistance (cold): ≥ 1GΩ at 500v-DC
- Leakage current (cold): ≤ 0.2 ma at 253V-ac
- Connection outlet: tangential, radial or AxiaL
- Maximum total length stretched: 3000mm
- Min. length of unheated zone [L-UB]: 10mm + Connection Adapter (25mm)
- Up to IØ 12mm – 0.05/-0.2
- IØ 12.1 – 30mm – 0.10/ -0, 30mm
- IØ 30.1 – 50mm – 0.20/ -0, 50mm
- > IØ 50mm on request
- With Reflection tube: + 0.05/+ 0.15
- Coat surface load depending on operating temperature and heat reduction up to 15 w/cm ²
- Minimum bending radius Inside: R4mm (in groove-bent R6, 5mm)
- Connections: PTFE insulated strands, temperature resistant up to 260 °c, protective conductor and glass silk protection hose
Options:
- Integrated Thermocouple Fe-CuNi (Type J) or NiCr-ni (type K) Standard: Point isolated on the ground
- Point with sheath welded in the ground
- Insulated point, any in the heated area
- Connection protection wire Hollow mesh or metal link hose
- Reflection Tube
- Individual clamping mechanisms on request
- Other dimensions and product variants as well as technical data on request
We suggest the following groove profiles for your applications:
Groove profile for cross section 2,2x4,2mm heater
Groove profile for cross section 3,2x3,2mm heater
Connection outlet tangential, radial, axial, central or according to customer requirements.
Stock Items Cross section 2.2 × 4, 2mm (standard):
- Stretched, bendable annealed unheated length 50mm + 25mm connection head
- Connection length 1.000 mm PTFE-insulated strands
- With Thermocouple Fe-CuNi type "J"
- With protective conductor + glass silk protective hose
Options:
- Connection strand length up to 6,000 mm selectable
- Reduction of unheated length up to 10mm
- Glass silk insulated strands/protective conductor blank
- Without thermocouple
- Reflektionsrohr up to IØ 50mm
- Tensioning Strap from IØ 30mm to IØ 100mm
- Bending protection Spring on the head ~ 100mm LG.
Protective hoses: - Drahthohlgeflechtschlauch, galvanised Steel
- Drahthohlgeflechtschlauch Stainless Steel
- Metal Link Hose
- Metal link HOSE, PVC-sheathed
- PTFE Hose
Specification:
- Spiral tube cartridge with round Ø 3, 3mm cross-section (also Qu. 3.2 × 3, 2mm)
- Coat Material: Stainless steel
- heating element-Jacket temperature: max. 750 °c connection voltage: max. 250VAC, Standard 230vac
- Performance tolerance (cold): ± 10% (smaller on request)
- High-voltage strength (cold): ≥ 800V-AC
- Insulation Resistance (cold): ≥ 1GΩ at 500v-DC
- Leakage current (cold): ≤ 0.2 ma at 253V-ac
- Connection outlet: tangential, radial or AxiaL
- Maximum total length stretched: 3000mm
- Min. length of unheated zone [L-UB]: 10mm + Connection Adapter (25mm)
- Up to IØ 12mm – 0.05/-0.2
- IØ 12.1 – 30mm – 0.10/ -0, 30mm
- IØ 30.1 – 50mm – 0.20/ -0, 50mm
- > IØ 50mm on request
- With Reflection tube: + 0.05/+ 0.15
- Coat surface load depending on operating temperature and heat reduction up to 15 w/cm ²
- Minimum bending radius: 4mm
- Connections: PTFE insulated strands, temperature resistant up to 260 °c, protective conductor and glass silk protection hose
Options:
- Integrated Thermocouple Fe-CuNi (Type J) or NiCr-ni (type K) Standard: Point isolated on the ground
- Point with sheath welded in the ground
- Insulated point, any in the heated area
- Connection protection wire Hollow mesh or metal link hose
- Reflection Tube
- Individual clamping mechanisms on request
- Other dimensions and product variants as well as technical data on request
Sketch heating Ø1, 8mm
Specification:
- Spiral tube cartridge with round Ø 1, 8mm cross section
- Coat Material: Stainless steel or nickel heating element-jacket temperature: max. 750 °c
- Connection voltage: max. 250v-AC, Standard 230v-AC
- Performance tolerance (cold): ± 10% (smaller on request)
- High-voltage strength (cold): ≥ 800V-AC
- Insulation Resistance (cold): ≥ 1GΩ at 500v-DC
- Leakage current (cold): ≤ 0.2 ma at 253V-ac
- Connection outlet tangential, radial, axial or middle
- Maximum total length stretched: 3250mm
- Min. length of unheated zone [L-UB]: 10mm Plus connection adapter (25mm)
- Length tolerance stretched: ± 5%
- inner diameter without reflection tube:
Up to IØ 12mm – 0.05/-0.2, AB IØ 12.1 – 30mm – 0.10/ -0, 30mm, with reflection tube: + 0.05/+ 0.15 - Coat surface load depending on operating temperature and heat reduction up to 15 w/cm ²
- Minimum bending radius: 3mm
- Connections: PTFE insulated strands, temperature resistant up to 260 °c, led from inside
Options:
- External thermocouple (e.g. wrapped)
- Reflection Tube
- Individual clamping mechanisms on request
- Other dimensions and product variants as well as technical data on request
Specification:
- Spiral tube cartridge with round Ø 1, 3mm cross section
- Coat Material: Stainless steel
- heating element-Jacket temperature: max. 750 °c
- Connection voltage: max. 250v-AC, Standard 230v-AC
- Performance tolerance (cold): ± 10% (smaller on request)
- High-voltage strength (cold): ≥ 800V-AC
- Insulation Resistance (cold): ≥ 1GΩ at 500v-DC
- Leakage current (cold): ≤ 0.2 ma at 253V-ac
- Connection outlet tangential, radial, axial or middle
- Maximum total length stretched: 3000mm
- Min. length of unheated zone [L-UB]: 10mm Plus connection adapter (25mm)
- Length tolerance stretched: ± 5% (min. +/-5mm)
- inner diameter without reflection tube:
Up to IØ 12mm – 0.05/-0.2
From IØ 12.1 – 30mm – 0.10/ -0, 30mm
With Reflection tube: on Mandrel Ø "G6" These gearheads pressed by hand - Coat surface load depending on operating temperature and heat reduction up to 15 w/cm ²
- Minimum bending radius, inside: R 3mm
- Connections: PTFE insulated strands, temperature resistant up to 260 °c, led from inside
Options:
- Protective
- Connection protection: GLS Hose
- External thermocouple (e.g. wrapped)
- Reflection Tube
- Individual clamping mechanisms on request
- Other dimensions and product variants as well as technical data on request
Ø 1, 3mm R min = 3 mm
▅ 1.0 x 1.6 mm
Ø 1.8 mm
▅ 1.3 x 2.3 mm
▅ 1.8 x 3.2 mm R min = 4 mm
▅ 2.2 x 4.2 mm
▇ 3.0 x 3.0 mm
▇ 3.2 x 3.2 mm
Ø 3, 3mm
Ø 4.0 mm R min = 5 mm
▅ 4.6 x 8.7 mm R min = 10 mm
Product example
Individual designs according to customer requirements
Cross section 2.2 × 4, 2mm
2.2 × 4.2 coiled
Radial Exit
1.3 × 2, 3mm in plate
With Reflection Tube
With clamping strap
With screw connection
Large cross section
Meandering
Departure 90 ° Bent
Glowing
