Silicone heating Elements

Silicone heating mats are used where geometrically unusual shapes are predetermined and a uniform distribution of the heating power is necessary.

Examples:

  • Infrared panel heaters
  • Heating of cutting beams
  • Kitchen technology hot plates
  • Heating of 3d printer surfaces
  • Heating pipes and gutters
  • Frost protection, also for electrical systems and devices
  • Barrel / container heating
  • for drying molds
  • For condensate avoidance
  • Laboratory and analytical equipment , Medical technology

All heaters : 
• Center Hole Ø 17 mm for possible sensor absorption (only 230 volt version)
• Self-adhesive film on the back
• Connection cord PTFE, 500 mm
Resistant to aging and weather, food-safe, very good chemical compatibility, environmentally compatible, etched version

Rectangular 12 volt versions

25 x 50 mm, 1.25 watts
50 x 50 mm, 2.5 watts
50 x 75 mm, 3.75 watts
50 x 100 mm, 5 watts
50 x 150 mm, 7.5 watts
75 x 200 mm, 15 watts
100 x 100 mm, 10 watts
100 x 150 mm, 15 watts
150 x 200 mm, 30 watts
200 x 300 mm, 60 watts
200 x 400 mm, 80 watts

Rectangular 230 volt versions

100 x 150 mm, 50 watts
100 x 150 mm, 100 watts
200 x 150 mm, 100 watts
200 x 150 mm, 200 watts
200 x 300 mm, 200 watts
200 x 300 mm, 400 watts
200 x 400 mm, 267 watts
200 x 400 mm, 533 watts

Round 12 volt versions

Ø 50 mm, 2 watts
Ø 75 mm, 4 watts
Ø 100 mm, 6 watts

Our "express service" enables you to process urgent requirements more quickly.
Through our investment in equipment, people and processes, for an additional fee you will receive your order within a few days instead of the usual delivery time of about 4 weeks .

Silicone heaters can be preformed to fit a variety of piping and vessels. These heaters retain their shape in certain applications even without fasteners. We can also provide separate fasteners for moving or more delicate applications. This type of heater can be highly customized to fit a variety of applications.

Important facts:

  • Diameter range: 10 mm - 200 mm
  • Temperature range: -60°C - 260°C
  • Moisture and chemical resistant
  • UL, VDE and LSLT options available
  • Heating mat thickness: 1.5 mm - 2.2 mm

 

Current applications:

  • Industrial gastronomy
  • Battery heating
  • Environmental control or electronics
  • Repair of composite materials on aircraft
  • Laboratory equipment
  • Melting snow from satellite dishes
  • Anti-condensation
  • Curing systems for GRP pipes

Spiral heaters are designed to heat straight, curved or rigid pipelines. They are robust and easy to install, making them the ideal solution for small diameter pipelines.
The heaters can be wrapped with insulation or aluminum tape for optimal support. A temperature sensor can be integrated.

Important facts:

  • Moisture and chemical resistant
  • Flexible and lightweight
  • UL option available
  • Standard lengths from 205 mm - 1020 mm
  • Target diameter from 6.35 mm - 12.7 mm (others available on request)
  • Temperature range: -60°C - 200°C

Current applications:

  • Liquid or gas supply systems
  • Semiconductor processes
  • Frost protection
  • Anti-condensation
  • Heat loss compensation in preheated systems

Battery heaters
HKE-tec battery heaters provide an effective solution for restoring battery performance in cold conditions.

When batteries are exposed to lower temperatures, the temperature of the battery itself can drop, which can cause the chemical reaction to occur more slowly and produce a lower current than at room temperature.
At temperatures below -20°C, the reactions can be so slow and produce so little power that the battery can appear dead when in fact it is not.
Heating these batteries increases both life and efficiency, while improving the rate of charge at extreme temperatures.

The uniform heating of the elements ensures that the entire surface of the battery is heated effectively.
By eliminating temperature variations across the surface, these heaters improve the efficiency of chemical reactions and thus battery performance.

Important facts:

  • Improves battery performance and efficiency in cold conditions
  • Precise uniform heating
  • Flexible and lightweight
  • Moisture and chemical resistant
  • IP64 or IP65 protection
  • Wide temperature range from -60°C to 250°C
  • Optional self-adhesive back
  • Customized design
  • Easy installation and maintenance

Current applications:

  • Means of transport such as cars, trains, airplanes and tractors
  • Use in battery production
  • Charging stations for electric vehicles
  • Solar batteries
  • Fuel cells
  • Industrial plants
  • Storage of renewable energies
  • Telecommunications
  • Surface capacity up to 0.65 w/cm ² with self-limiting
  • up to 3.00 W/cm² with thermostat limitation, no guarantee above 1.3W/cm²
  • Heating surface max. 940 x 3,000 mm
  • Surface temperature without bonding surface 200°C continuous operation, short-term 230°C
  • Surface temperature with adhesive surface 180°C continuous operation
  • High temperature silicone 250 °c continuous temperature possible
  • Lowest ambient temperature-60 °c
  • Heat distribution evenly across the entire heating surface
  • Marks: CE, UL & VDE available
  • Compressive strength 30 N/cm ²
  • Thickness 0.8 mm to 3.0 mm
  • Power tolerance: +5% / - 10%
  • Insulation: Silicone Glass fabric puncture resistance 12 kv/mm
  • resistant to aging and weathering, very good chemical compatibility, environmentally compatible
  • With integrated digital temperature control 0-300 °c (max. 16a at 230v) possible

Product example

Form examples Silicone Heating mat

Individual designs according to customer requirements

Single Core connection

Single Core connection

Cable Connection

Cable Connection

Etched Heating Foil

Etched Heating conductor Film

Form examples

Form examples Silicone Heating mat

Insulating foam Selection

Insulating foam

Form examples of insulating foam

Silicone heating Mats

Overview

Silicone heating Elements

Adhesive foil up to 180°C

Silicone heating element Self-adhesive

Wire wound heater

Silicone Heating Mat

Temperature limiter

Temperature limiter

12v Self-Adhesive

Silicone Mini

Spiral Heating

Spiral heater silicones 200°C

Connection types

Panel heating Connection type

Pipe heating

Pipe heating small

Preformed with temperature sensor

Cylinder heating

Raw heating 200

Insulating sleeve

Insulating sleeve

Hose heater

Tube heating Hose heating